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电池管理系统故障分析方法及常见故障案例分析
2018-02-19

DIANCHIGUANLIXITONG(BATTERYMANAGEMENTSYSTEM),SUCHENGDIANCHIBAOMUHUODIANCHIGUANJIA,SHILIANJIECHEZAIDONGLIDIANCHIHEDIANDONGQICHEDEZHONGYAONIUDAI,QIZHUYAOGONGNENGBAOKUO:DIANCHIWULICANSHUSHISHIJIANCE;DIANCHIZHUANGTAIGUJI;ZAIXIANZHENDUANYUYUJING;CHONG、FANGDIANYUYUCHONGKONGZHI;JUNHENGGUANLIHEREGUANLIDENG。DIANCHIGUANLIXITONG(BMS)ZHUYAOJIUSHIWEILENENGGOUTIGAODIANCHIDELIYONGLV,FANGZHIDIANCHICHUXIANGUOCHONGDIANHEGUOFANGDIAN,YANZHANGDIANCHIDESHIYONGSHOUMING,JIANKONGDIANCHIDEZHUANGTAI。


疯狂牛牛游戏DIANCHIGUANLIXITONGBUDANYUDIANCHIMIQIELIANXI,YEYUZHENGCHEXITONGYOUZHEGEZHONGLIANXI,ZAISUOYOUGUZHANGDANGZHONG,XIANGDUIQITAXITONG,DIANCHIGUANLIXITONGDEGUZHANGSHIXIANGDUIJIAOGAODE,YESHIJIAONANCHULIDE。BENWENZONGJIELECHULIDIANCHIGUANLIXITONGGUZHANGSHIDEYIXIECHANGYONGFANGFAHEDIANCHIGUANLIXITONGCHANGJIANGUZHANGDEANLIFENXI,GONGZHENGCHE、DIANCHI、GUANLIXITONGCHANGJIAXIANGGUANRENYUANCANKAO。


BMS故障分析方法


GUANCHAFA


疯狂牛牛游戏DANGXITONGFASHENGTONGXUNZHONGDUANHUOKONGZHIYICHANGSHI,GUANCHAXITONGGEGEMOKUAISHIFOUYOUBAOJING,XIANSHIPINGSHANGSHIFOUYOUBAOJINGTUBIAO,ZAIZHENDUIDECHUDEXIANXIANGYIYIPAICHA。


GUZHANGFUXIANFA


CHELIANGZAIBUTONGDETIAOJIANXIACHUXIANDEGUZHANGSHIBUTONGDE,ZAITIAOJIANYUNXUDEQINGKUANG,JINKENENGZAIXIANGTONGTIAOJIANXIARANGGUZHANGFUXIAN,DUIWENTIDIANJINXINGQUEREN。PAICHUFADANGXITONGFASHENGLEISIGANRAOXIANXIANGSHI,YINGZHUGEQUCHUXITONGZHONGDEGEGEBUJIAN,LAIPANDUANSHINAGEBUFENDUIXITONGZAOCHENGYINGXIANG。


TIHUANFA


DANGMOUGEMOKUAICHUXIANWENDU、DIANYA、KONGZHIDENGYICHANGSHI,DIAOHUANXIANGTONGCHUANSHUDEMOKUAIWEIZHI,LAIZHENDUANSHIMOKUAIWENTIHUOXIANSHUWENTI,


HUANJINGJIANCHAFA


疯狂牛牛游戏DANGXITONGCHUXIANGUZHANGSHI,RUXITONGWUFAXIANSHI,WOMENXIANBUYAOJIYUJINXINGSHENRUDEKAOLV,YINWEIWANGWANGWOMENHUIHULVEYIXIEXIJIEWENTI。SHOUXIANWOMENYINGGAIKANKANNEIXIEXIANERYIJIANDEDONGXI:RUYOUMEIYOUJIETONGDIANYUAN?KAIGUANSHIFOUYIDAKAI?SHIBUSHISUOYOUDEJIEXIANDOULIANJIESHANGLE?HUOXUWENTIDEGENYUANJIUZAIQIZHONG。


CHENGXUSHENGJIFA


DANGXINDECHENGXUSHAOLUHOUCHUXIANBUMINGGUZHANG,DAOZHIXITONGKONGZHIYICHANG,KESHAOLUQIANYIBANCHENGXUJINXINGBIDUI,LAIJINXINGGUZHANGDEFENXICHULI。


SHUJUFENXIFA


疯狂牛牛游戏DANGBMSFASHENGKONGZHIHUOXIANGGUANGUZHANGSHI,KEDUIBMSCUNCHUSHUJUJINXINGFENXI,DUICANZONGXIANZHONGDEBAOWENNEIRONGJINXINGFENXI。


CHANGJIANGUZHANGANLIFENXI


1、系统供电后整个系统不工作


KENENGYUANYIN


疯狂牛牛游戏GONGDIANYICHANG、XIANSHUDUANLUHUOSHIDUANLU、DCDCWUDIANYASHUCHU。


GUZHANGPAICHU


疯狂牛牛游戏JIANCHAWAIBUDIANYUANJIGUANLIXITONGGONGDIANSHIFOUZHENGCHANG,SHIFOUNENGDADAOGUANLIXITONGYAOQIUDEZUIDIGONGZUODIANYA,KANWAIBUDIANYUANSHIFOUYOUXIANLIUSHEZHI,DAOZHIJIGUANLIXITONGDEGONGDIANGONGLVBUZU;KEYIDIAOZHENGWAIBUDIANYUAN,SHIQIMANZUGUANLIXITONGDEYONGDIANYAOQIU;JIANCHAGUANLIXITONGDEXIANSHUSHIFOUYOUDUANLUHUOSHIDUANLU,DUIXIANSHUJINXINGXIUGAI,SHIQIGONGZUOZHENGCHANG;WAIBUGONGDIANHEXIANSHUDOUZHENGCHANG,ZECHAKANGUANLIXITONGZHONGJIZHENGGEXITONGGONGDIANDEDCDCSHIFOUYOUDIANYASHUCHU;RUYOUYICHANGKEGENGHUANHUAIDEDCDCMOKUAI。


2、BMS不能与ECU通信


KENENGYUANYIN


BMU(ZHUKONGMOKUAI)WEIGONGZUO、CANXINHAOXIANDUANXIAN


GUZHANGPAICHU


JIANCHABMUDEDIANYUAN12V/24VSHIFOUZHENGCHANG;JIANCHACANXINHAOCHUANSHUXIANSHIFOUTUIZHENHUOCHATOUWEICHA;JIANTINGCANDUANKOUSHUJU,SHIFOUNENGGOUSHOUDAOBMSHUOZHEECUSHUJUBAO。


3、BMS与ECU通信不稳定


KENENGYUANYIN


疯狂牛牛游戏WAIBUCANZONGXIANPIPEIBULIANG、ZONGXIANFENZHIGUOZHANG


GUZHANGPAICHU


JIANCEZONGXIANPIPEIDIANZUSHIFOUZHENGQUE;PIPEIWEIZHISHIFOUZHENGQUE,FENZHISHIFOUGUOZHANG。


4、BMS内部通信不稳定


KENENGYUANYIN


疯狂牛牛游戏TONGXINXIANCHATOUSONGDONG、CANZOUXIANBUGUIFAN、BSUDIZHIYOUZHONGFU。


GUZHANGPAICHU


疯狂牛牛游戏JIANCEJIEXIANSHIFOUSONGDONG;JIANCEZONGXIANPIPEIDIANZUSHIFOUZHENGQUE,PIPEIWEIZHISHIFOUZHENGQUE,FENZHISHIFOUGUOZHANG;JIANCHABSUDIZHISHIFOUZHONGFU。


5、绝缘检测报警


KENENGYUANYIN


DIANCHIHUOQUDONGQILOUDIAN、JUEYUANMOKUAIJIANCEXIANJIECUO。


GUZHANGPAICHU


疯狂牛牛游戏SHIYONGBDUXIANSHIMOKUAICHAKANJUEYUANJIANCESHUJU,CHAKANDIANCHIMUXIANDIANYA,FUMUXIANDUIDIDIANYASHIFOUZHENGCHANG;SHIYONGJUEYUANYAOBIAOFENBIECELIANGMUXIANHEQUDONGQIDUIDIJUEYUANDIANZU。


6、上电后主继电器不吸合


KENENGYUANYIN


疯狂牛牛游戏FUZAIJIANCEXIANWEIJIE、YUCHONGJIDIANQIKAILU、YUCHONGDIANZUKAILU。


GUZHANGPAICHU


疯狂牛牛游戏SHIYONGBDUXIANSHIMOKUAICHAKANMUXIANDIANYASHUJU,CHAKANDIANCHIMUXIANDIANYA,FUZAIMUXIANDIANYASHIFOUZHENGCHANG;JIANCHAYUCHONGGUOCHENGZHONGFUZAIMUXIANDIANYASHIFOUYOUSHANGSHENG。


7、采集模块数据为0


KENENGYUANYIN


疯狂牛牛游戏CAIJIMOKUAICAIJIXIANDUANKAI、CAIJIMOKUAISUNHUAI。


GUZHANGPAICHU


ZHONGXINBACHAMOKUAIJIEXIAN,ZAICAIJIXIANJIETOUCHUCELIANGDIANCHIDIANYASHIFOUZHENGCHANG,ZAIWENDUCHUANGANQIXIANCHATOUCHUCELIANGZUZHISHIFOUZHENGCHANG。


8、电池电流数据错误


KENENGYUANYIN


HUOERXINHAOXIANCHATOUSONGDONG、HUOERCHUANGANQISUNHUAI、CAIJIMOKUAISUNHUAI。


GUZHANGPAICHU


ZHONGXINBACHADIANLIUHUOERCHUANGANQIXINHAOXIAN;JIANCHAHUOERCHUANGANQIDIANYUANSHIFOUZHENGCHANG,XINHAOSHUCHUSHIFOUZHENGCHANG;GENGHUANCAIJIMOKUAI。


9、电池温差过大


KENENGYUANYIN


SANREFENGSHANCHATOUSONGDONG,SANREFENGSHANGUZHANG。


GUZHANGPAICHU


ZHONGXINBACHAFENGSHANCHATOUXIAN;JIFENGSHANDANDUGONGDIAN,JIANCHAFENGSHANSHIFOUZHENGCHANG。


10、电池温度过高或过低


KENENGYUANYIN


疯狂牛牛游戏SANREFENGSHANCHATOUSONGDONG,SANREFENGSHANGUZHANG,WENDUTANTOUSUNHUAI。


GUZHANGPAICHU


疯狂牛牛游戏ZHONGXINBACHAFENGSHANCHATOUXIAN;JIFENGSHANDANDUGONGDIAN,JIANCHAFENGSHANSHIFOUZHENGCHANG;JIANCHADIANCHISHIJIWENDUSHIFOUGUOGAOHUOGUODI;CELIANGWENDUTANTOUNEIZU。


11、继电器动作后系统报错


KENENGYUANYIN


疯狂牛牛游戏JIDIANQIFUZHUCHUDIANDUANXIAN,JIDIANQICHUDIANZHANLIAN


GUZHANGPAICHU


ZHONGXINBACHAXIANSHU;YONGWANYONGBIAOCELIANGFUZHUCHUDIANTONGDUANZHUANGTAISHIFOUZHENGQUE。


12、不能使用充电机充电


KENENGYUANYIN


疯狂牛牛游戏CHONGDIANJIYUBMSTONGXINBUZHENGCHANG


GUZHANGPAICHU


GENGHUANYITAICHONGDIANJIHUOBMS,YIQUERENSHIBMSGUZHANGHAISHICHONGDIANJIGUZHANG;JIANCHABMSCHONGDIANDUANKOUDEPIPEIDIANZUSHIFOUZHENGCHANG。


13、车载仪表无BMS数据显示


KENENGYUANYIN


ZHUKONGMOKUAIXIANSHULIANJIEYICHANG


GUZHANGPAICHU


JIANCHAZHUKONGMOKUAIXIANSHUSHIFOUYOULIANJIEWANBEI,SHIFOUYOUQICHEZHENGCHANGDEDIYAGONGZUODIANYA,GAIMOKUAISHIFOUGONGZUOZHENGCHANG


14、部分电池箱的检测数据丢失


KENENGYUANYIN


ZHENGCHEBUFENJIECHAJIANKENENGJIECHUBULIANG,HUOZHEBMSCONGKONGMOKUAIBUNENGZHENGCHANGGONGZUO


GUZHANGPAICHU


JIANCHAJIECHAJIANJIECHUQINGKUANG,HUOGENGHUANBMSMOKUAI;。


15、SOC异常


XIANXIANG:SOCZAIXITONGGONGZUOGUOCHENGZHONGBIANHUAFUDUHENDA,HUOZHEZAIJIGESHUZHIZHIJIANFANFUTIAOBIAN;ZAIXITONGCHONGFANGDIANGUOCHENGZHONG,SOCYOUJIAODAPIANCHA;SOCYIZHIXIANSHIGUDINGSHUZHIBUBIAN。


KENENGYUANYIN


疯狂牛牛游戏DIANLIUBUXIAOZHUN;DIANLIUCHUANGANQIXINGHAOYUZHUJICHENGXUBUPIPEI;DIANCHIZHANGQIWEISHENDUCHONGFANGDIAN;SHUJUCAIJIMOKUAICAIJITIAOBIAN,DAOZHISOCJINXINGZIDONGXIAOZHUN;


SOCXIAOZHUNDELIANGGETIAOJIAN:1)DADAOGUOCHONGBAOHU;2)PINGJUNDIANYADADAOxxVYISHANG。KEHUDIANCHIYIZHIXINGJIAOCHA,GUOCHONGSHI,DIERGETIAOJIANWUFADADAO。TONGGUOXIANSHICHAKANDIANCHIDESHENGYURONGLIANGHEZONGRONGLIANG;DIANLIUCHUANGANQIWEIZHENGQUELIANJIE;


GUZHANGPAICHU:


ZAICHUMOPINGPEIZHIYEMIANLIXIAOZHUNDIANLIU;GAIZHUJICHENGXUHUOZHEGENGHUANDIANLIUCHUANGANQI;DUIDIANCHIJINXINGYICISHENDUCHONGFANGDIAN;GENGHUANSHUJUCAIJIMOKUAI,DUIXITONGSOCJINXINGSHOUDONGXIAOZHUN,JIANYIKEHUMEIZHOUZUOYICISHENDUCHONGFANGDIAN;XIUGAIZHUJICHENGXU,GENJUKEHUSHIJIQINGKUANGDIAOZHENG“PINGJUNDIANYADADAOxxVYISHANG”ZHEIGETIAOJIANZHONGDExxV。SHEZHIZHENGQUEDEDIANCHIZONGRONGLIANGHESHENGYURONGLIANGDE;ZHENGQUELIANJIEDIANLIUCHUANGANQI,SHIQIGONGZUOZHENGCHANG。










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